Maximum productivity in high-speed milling of aluminum structural parts with a fast chip-to-chip time. The workpiece can be accessed from all sides while in the setup position.
The production of large aluminum structural parts requires one thing above all else: high-performance HSC machining at high cutting rates. With the AeroCell 160 horizontal machining center, you’ll achieve top results across the board! High material removal rates are the result of a machine design optimized for high performance: the synergy of high travel speeds, accelerations, jerk values, and high spindle power and spindle speed.
The AeroCell 160’s pallet-changing system, featuring a swivel and rotate function for two pallets, enables loading and unloading to take place during active production time. This proven bavius concept minimizes non-productive time!
Ergonomics is important to us: Setting up the AeroCell is made easier by the horizontal pallet position, which is easily accessible from all sides.
Cutting capacity
Spindle power
Spindle speed
AeroCell 160 l 400
4000 mm
1600 mm
max. 4 400 / 1 700 / 850 mm
70/70/70 m/min
Maximum power: 140 kW (S1) Maximum speed: 30,000 rpm Torque 72 Nm (S1)
max. 7 m/s²
Horizontal machining for optimal chip and heat removal
Pallet setup during main production, accessible from all sides
Siemens SINUMERIK ONE controller with all its benefits, such as the digital twin
High-quality 5-side machining in a single setup
bavius sets the standard in horizontal machining!
The horizontal spindle arrangement ensures efficient chip and coolant removal.
The AeroCell’s space-saving pallet change system, featuring a swivel and rotate function for two pallets, enables loading and unloading to take place during active production time.
Machining of a Bulkhead Section (Aircraft)
AeroCell with bavius LinkUp, a system for linking multiple machining centers with RGVs and pallet racks.
Power. Velocity. Automation.
The AeroCell 160 horizontal machining center brings efficiency to your production.
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The AeroCell 160 allows workpieces to be set up in parallel with production. While machining takes place on the first pallet, raw material is loaded onto the second pallet. The advantage of this innovative dual-pallet change system is its exceptionally small footprint and higher productivity.
The latest in horizontal machining technology: The goal in developing the AeroCell 160 was to create the best product in its class.
The AeroCell 160 delivers remarkable performance and sets new standards for machining aluminum workpieces up to 1,600 x 4,000 mm.
A major leap forward in productivity with a small footprint: The AeroCell 160 is the result of more than 15 years of experience with horizontal 5-axis machining centers. With its high dynamics and rigidity, the AeroCell 160 exceeds expectations in 5-axis machining.
The AeroCell 160 machining an aircraft structural component. Our 5-axis horizontal machining of aluminum workpieces up to 1,600 x 4,000 mm sets new standards and will exceed your expectations.
Integrated systems, both standardized and customized. We design the optimal automation solution tailored to your specific needs. Cycle times and non-productive times are reduced, which has a positive impact on production costs.
The bmh fork-type milling heads are specifically designed for bavius machining centers and are developed and manufactured exclusively by bavius. The synergy between the bavius machining center and the milling head is unique. The bmh ensures highly dynamic 5-axis machining of components with a high degree of process reliability. Our milling head-spindle combination is characterized by high machining performance with outstanding accuracy and surface quality, which is achieved even with extra-long tools or large angle heads.
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