AeroCell 200 – for maximum productivity in high-speed milling of aluminum structural parts. The proven bavius pallet changer reduces downtime.
The production of large aluminum structural parts requires one thing above all else: high-performance HSC machining. With the AeroCell horizontal machining center, you’ll achieve top results across the board! High material removal rates are the result of a machine design optimized for high performance: the synergy of high feed rates, accelerations, jerk values, and high spindle power and spindle speed.
The AeroCell’s pallet changer, featuring a swivel and rotate function for two pallets, enables loading and unloading to take place simultaneously during main cycle time. This proven bavius concept minimizes non-productive time!
Ergonomics is important to us: The horizontally positioned pallets are very easy to access and are swiveled into the working position immediately after setup. That saves space!
Cutting capacity
Spindle power
Spindle speed
AeroCell 200 l 400 AeroCell 200 l 700 AeroCell 200 l 1 000
4 000 l 7 000 l 10 000 mm
2 000 mm
max. 10 800 / 2 000 / 800 mm
80/80/80 m/min
Power: max. 140 kW (S1) Rotational speed: max. 30,000 rpm Torque: 72 Nm (S1)
max. 7 m/s²
Horizontal machining for optimal chip and heat removal
High throughput thanks to pallet setup that occurs simultaneously with the main production run
Siemens SINUMERIK ONE controller with all its benefits, such as the digital twin
High-quality 5-side machining in a single setup
bavius sets the standard in horizontal machining!
The horizontal spindle arrangement ensures efficient chip and coolant removal.
The AeroCell’s pallet-changing system, which features a swivel and rotation function for two pallets, enables loading and unloading to take place simultaneously during the main cycle.
Machining of an “aluminum wing panel” (aircraft)
AeroCell 200 with bavius LinkUp. Interconnection of multiple machining centers with RGV and pallet racks.
bavius Flexible Manufacturing Systems can be configured for specific applications and processes. These intelligent automation solutions optimize processes and process reliability.
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High-performance machining with high chip removal rates. Versatile all-in-one solution with maximum travel speeds, accelerations, and spindle power. Easy loading and unloading thanks to the horizontally arranged pallets.
The integrated pallet-changing system is a standard feature of the AeroCell. This unique swivel unit for two pallets allows for loading and unloading to take place in parallel with production. The result: maximum efficiency
No disruptive interference from chips during the machining process on our HBZ AeroCell. The vertical orientation of the workpiece ensures perfect chip and coolant management.
Integrated systems, both standardized and customized. We design the optimal automation solution tailored to your specific needs. Cycle times and non-productive times are reduced, which has a positive impact on production costs.
The bmh fork-type milling heads are specifically designed for bavius machining centers and are developed and manufactured exclusively by bavius. The synergy between the bavius machining center and the milling head is unique. The bmh ensures highly dynamic 5-axis machining of components with a high degree of process reliability. Our milling head-spindle combination is characterized by high machining performance with outstanding accuracy and surface quality, which is achieved even with extra-long tools or large angle heads.
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