5-axis CNC high-speed machining with high precision! This machine design has proven particularly effective for high-speed machining of long aerospace structural parts and profiles.
High cutting rates for machining aluminum profiles and solid material! Above all, the robust, stationary machining area enables top performance in 5-axis simultaneous machining. The head-spindle combination, specially designed for the PBZ HD profile machining center, ensures reliable quality and high precision.
The PBZ HD profile machining center is capable of 5-axis simultaneous machining and enables interference-free machining along the entire length of the workpiece. In a single setup, all six sides of the component can be fully machined, including milling, sawing, drilling, thread drilling, and thread cutting. The precise X-axis positions the component within the stationary machining area.
For the PBZ HD profile machining center, we develop customer-specific clamping systems with a variable number of clamping blocks or as a table-mounted version. Even large and long fixtures can be changed quickly. Dovetail clamping is available if needed.
Aluminum Machining Performance
Spindle power
Spindle speed
PBZ HD 600 PBZ HD 800 PBZ HD 1600
max. 24 000 mm
max. 400 x 300 mm (Spannstockversion) max. 800 x 550 mm (Tischversion)
max. 31 250 / 1 500 / 1 000 mm
70/40/40 m/min
Maximum power: 80 kW (S1) Maximum speed: 30,000 rpm Max. torque: 36 Nm (S1)
Interference-free machining along the entire length of the workpiece thanks to freely positionable clamping blocks or a positionable machining table
Set-by-Set Manufacturing: Production of Entire Sets of Parts from a Single Workpiece Using a Clamping Jig Shift Mechanism
Compact machine design with a stationary work area for precise machining
No special foundation required
bavius sets the standard for machining aerospace aluminum profiles
The machine’s robust design—particularly its sturdy stationary machining area—enables top performance in 5-axis simultaneous machining.
Interference-free machining along the entire length of the workpiece, up to a maximum of 30 meters, thanks to freely positionable clamping blocks or a positionable machining table.
Machining an Aluminum Floor Beam Section (Aircraft)
Machining an Aluminum Stringer (Aircraft)
This high-performance profile machining for demanding applications with the highest cutting volume stands for:
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Our solution for maximum dynamics and maximum precision:
Integrated systems, both standardized and customized. We design the optimal automation solution tailored to your specific needs. Cycle times and non-productive times are reduced, which has a positive impact on production costs.
The bmh fork-type milling heads are specifically designed for bavius machining centers and are developed and manufactured exclusively by bavius. The synergy between the bavius machining center and the milling head is unique. The bmh ensures highly dynamic 5-axis machining of components with a high degree of process reliability. Our milling head-spindle combination is characterized by high machining performance with outstanding accuracy and surface quality, which is achieved even with extra-long tools or large angle heads.
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