HORIZONTAL MACHINING CENTERS HBZ®

HORIZONTAL MACHINING CENTERS HBZ®

Great application diversity and high chip removal rates. For outstanding productivity combined with small footprint

APPLICATION DIVERSITY

With its HBZ AeroCell, HBZ CompactCell and HBZ Trunnion series, bavius offers a product line that stands for short machining times as well as optimum machining strategies and quality. The machines in the HBZ AeroCell and HBZ CompactCell series are predestined for cutting-intensive 5-axis machining of aluminium and cover a wide range of applications to workpiece sizes up to a length of 7,000 mm and width of 3,000 mm.

The HBZ Trunnion series additionally extends the material spectrum by hard-to-machine materials such as steel and titanium and allows machining for small parts with an interference contour of less than 1,000 mm up to 1,700 mm.

IDEAL MACHINING CONDITIONS

The intrinsically rigid machine design ensures stable and precise machining even at high travel speeds and accelerations. The horizontal spindle position guarantees optimum chip and coolant management without recutting.

OPTIMUM ERGONOMICS

bavius horizontal machining centers ensure high user friendliness thanks to their intelligent design: good visibility into the workzone during the machining process as well as loading and unloading take place ergonomically in a horizontal table position.

ONE PRODUCT LINE // THREE SERIES

The HBZ product line comprises three machine series with different technological highlights and sizes. The horizontal machining concept allows us to cover a wide range of applications in 5-axis cutting. We provide the optimum machine for your specific application!

 HBZ AeroCellHBZ CompactCellHBZ Trunnion
Table or pallet sizemax. 7,000 x 2,000 mm
max. 5,000 x 2,500 mm
max. 4,000 x 1,000 mmmax. Ø 1,600 mm
max. 1,250 x 1,650 mm
Axis travel (X/Y/Z)max. 7,800/2,500/700 mmmax. 4,650/1,100/550 mmmax. 1.670/1.350/1.100 mm
Travel speed (X/Y/Z)max. 80/80/80 m/minmax. 60/40/60 m/minmax. 60/60/60 m/min
Spindle dataPower: max. 156 kW
Speed: max. 30,000 rpm
Torque: max. 100 Nm
Power: max. 81 kW
Speed: max. 30,000 rpm
Torque: max. 67 Nm
Power: max. 156 kW
Speed: max. 30,000 rpm
Torque: max. 1,010 Nm
  • Horizontally positioned spindle and optimum chip management
  • Highly-dynamic 5-axis simultaneous machining
  • High material removal rate and productivity
  • Significant reduction in machining times and costs per piece
  • Stable, intrinsically rigid machine design
  • Compact machine design with low space requirement
  • No special foundation required
  • Fully enclosed workzone
  • Optimum values for power and precision
  • Numerous options for automation available

Applications and highlights

HBZ EN 6

Application example HBZ Trunnion: Aluminum hinge (aerospace)

HBZ EN 5

In addition to good ergonomic design for the machine operator, the HBZ Trunnion has a compact footprint of approx. 7,400 x 8,900 x 3,800 mm.

HBZ EN 4

An example of process automation with the horizontal machining center HBZ CompactCell: automation on rails for changing two pallets to permit loading and unloading parallel to machining. Transport of the pallet into the workzone.

HBZ EN 3

5-axis aluminum machining with the horizontal machining center HBZ CompactCell: dynamic, powerful and precise.

HBZ EN 2

HBZ AeroCell with optimum chip and coolant management thanks to horizontal spindle position

HBZ EN 1

HBZ AeroCell: Using the swivel unit of the integrated pallet changing system, the pallet with the raw part to be machined is docked back-to-back on the pallet which is currently in the workzone. After an automatic pallet change, where both pallets are rotated together, the new pallet is moved into the workzone: the next machining operation can start, the finished part can be removed.