HORIZONTAL MACHINING CENTERS HBZ^®

Great application diversity and high chip removal rates. For outstanding productivity combined with small footprint

APPLICATION DIVERSITY

With its HBZ AeroCell, HBZ CompactCell and HBZ Trunnion series, bavius offers a product line that stands for short machining times as well as optimum machining strategies and quality. The machines in the HBZ AeroCell and HBZ CompactCell series are predestined for cutting-intensive 5-axis machining of aluminum and cover a wide range of applications to workpiece sizes up to a length of 7,000 mm and width of 3,000 mm.

The HBZ Trunnion series additionally extends the material spectrum by hard-to-machine materials such as steel and titanium and allows machining for small parts with an interference contour of less than 1,000 mm up to 1,300 mm.

IDEAL MACHINING CONDITIONS

The intrinsically rigid machine design ensures stable and precise machining even at high travel speeds and accelerations. The horizontal spindle position guarantees optimum chip and coolant management without recutting.

OPTIMUM ERGONOMICS

bavius horizontal machining centers ensure high user friendliness thanks to their intelligent design: good visibility into the workzone during the machining process as well as loading and unloading take place ergonomically in a horizontal table position.

ONE PRODUCT LINE // THREE SERIES

The HBZ product line comprises three machine series with different technological highlights and sizes. The horizontal machining concept allows us to cover a wide range of applications in 5-axis cutting. We provide the optimum machine for your specific application!

mm
in

mm

	HBZ AeroCell	HBZ CompactCell	HBZ Trunnion
Table or pallet size	up to 7,000 x 2,000 mm up to 5,000 x 2,500 mm	up to 6,000 x 1,000 mm	up to Ø 1,200 mm
Axis travel X/Y/Z	up to 7,800/2,500/700 mm	up to 6,650/1,100/550 mm	up to 1,270/1,100/900 mm
Travel speed X/Y/Z	80/80/80 m/min	60/40/60 m/min	up to 60/60/60 m/min
Spindle data	Power: up to 125 kW (S1) Speed: up to 30,000 U/min Torque: up to 85 Nm (S1)	Power: up to 63 kW (S1) Speed: up to 30,000 U/min Torque: up to 31 Nm (S1)	Power: up to 125 kW (S1) Speed: up to 30,000 U/min Torque: up to 275 Nm (S1)

in

	HBZ AeroCell	HBZ CompactCell	HBZ Trunnion
Table or pallet size	up to 276 x 79 in up to 197 x 98 in	up to 236 x 39 in	up to Ø 47 in
Axis travel X/Y/Z	up to 307/98/28 in	up to 262/43/22 in	up to 50/43/35 in
Travel speed X/Y/Z	3,150/3,150/3,150 in/min	2,362/1,575/2,362 in/min	up to 2,362/2,362/2,362 in/min
Spindle data	Power: up to 168 hp (S1) Speed: up to 30,000 rpm Torque: up to 63 ft-lb (S1)	Power: up to 84 hp (S1) Speed: up to 30,000 rpm Torque: up to 23 ft-lb (S1)	Power: up to 168 hp (S1) Speed: up to 30,000 rpm Torque: up to 203 ft-lb (S1)

Horizontally positioned spindle and optimum chip management
Highly-dynamic 5-axis simultaneous machining
High material removal rate and productivity
Significant reduction in machining times and costs per piece
Stable, intrinsically rigid machine design

Compact machine design with low space requirement
No special foundation required
Fully enclosed workzone
Optimum values for power and precision
Numerous options for automation available

Applications and highlights

Application example HBZ Trunnion: Aluminum hinge (aerospace)

In addition to good ergonomic design for the machine operator, the HBZ Trunnion has a compact footprint of approx. 7,400 x 8,900 x 3,800 mm.

An example of process automation with the horizontal machining center HBZ CompactCell: automation on rails for changing two pallets to permit loading and unloading parallel to machining. Transport of the pallet into the workzone.

5-axis aluminum machining with the horizontal machining center HBZ CompactCell: dynamic, powerful and precise.

HBZ AeroCell with optimum chip and coolant management thanks to horizontal spindle position

HBZ AeroCell: Using the swivel unit of the integrated pallet changing system, the pallet with the raw part to be machined is docked back-to-back on the pallet which is currently in the workzone. After an automatic pallet change, where both pallets are rotated together, the new pallet is moved into the workzone: the next machining operation can start, the finished part can be removed.

HORIZONTAL MACHINING CENTERS HBZ®