HORIZONTAL MACHINING CENTER HBZ® AEROCELL®
Maximum material removal rates for large aluminum structural parts
HIGH PERFORMANCE CUTTING
HIGH SPEED CUTTING
Production of large aluminum structural parts demands one thing above all: high-performance machining with high material removal rates. With the horizontal machining center HBZ AeroCell, you will achieve optimum performance in every area. High material removal rates up to 15 l/min are the result of a machine concept designed for high speed cutting: a combination of high travel speeds and acceleration with high spindle power.
Ergonomic design is an outstanding feature of the horizontal machining center HBZ AeroCell: the horizontally positioned pallets for loading and unloading and the large viewing window guarantee optimum ergonomic characteristics both during set-up and the actual machining process.
INTEGRATED PALLET CHANGE AS STANDARD
The integrated and thus space-saving pallet changing system which is a standard feature of the HBZ AeroCell is equipped with a swivel unit for two pallets and permits loading and parallel to production.
TECHNICAL DATA AT A GLANCE // HBZ® AEROCELL®
|Pallet size||Pallet length: 4,000 - 7,000 mm (other lengths possible)
Pallet width: 2,000 mm (2,500 and 3,000 mm optional)
|Axis travel (X/Y/Z)||max. 7,800/2,500/700 mm|
|Travel speed (X/Y/Z)||max. 80/80/80 m/min|
|Spindle data||Power: max. 156 kW
Speed: max. 30,000 rpm
Torque: max. 100 Nm
|Acceleration||max. 7 m/s²|
|Standard machine sizes||HBZ AC 400/200, HBZ AC 500/200, HBZ AC 700/200, HBZ AC 500/250
(other machine sizes on request)
- 5-axis HSC horizontal machining
- Highly dynamic machining of aluminum
- High material removal rate and productivity
- Integrated pallet changing system as standard
- Significant reduction in machining times and costs per piece
- High path velocities
- Compact machine design with low space requirement
- Fully enclosed workzone
- Numerous options for automation available
Applications and highlights
HBZ AeroCell with integrated pallet changing system: during machining of the part on the first pallet, the
second pallet is already set up with the next raw part and is docked back-to-back onto the first pallet.
Optimum chip and coolant management thanks to horizontal spindle position.
Ergonomic machine operation with the assistance of monitoring systems is a key feature of HBZ AeroCell horizontal machining centers.
Interlinking of several HBZ AeroCell 500/250 with RGV and pallet racks (pallet size 5,000 x 2,500 mm)
HBZ AeroCell application example: Aluminum wing panel (aerospace)
HBZ AeroCell application example: Aluminum frame (aerospace)
By calling on our large repertoire of automation possibilities and individual solutions for customer-specific needs, we provide you with professional and comprehensive advice. Our goal is to configure the best possible automation for your processes and additional productivity.