Profile machining center PBZ^® HD

High-performance profile machining for demanding applications with highest chip removal rates

POWERFUL PROFILE MACHINING

The PBZ HD profile machining center offers high material removal rates up to 6.5 l/min for cutting aluminum profiles and solid material as well as stable and precise machining. The basis for this is provided by the solid machine design with fixed portal as well as a head and spindle combination designed for powerful and dynamic 5-axis simultaneous machining that guarantees optimum performance.

COMPLETE MACHINING IN ONE CLAMPING OPERATION

The PBZ HD profile machining center offers 5-axis simultaneous machining and allows interference-free, precise machining over the entire workpiece length up to max. 1181 in. All five sides of the workpiece are completely machined in just one clamping operation, including milling, sawing, drilling and thread milling and cutting.

ERGONOMICS // FLEXIBILITY

The PBZ HD machine concept is optimally realized in terms of ergonomics: the machine does not just offer ergonomic access to the workpiece, but also provides the operator with a very good view into the workzone. This good ergonomic design is a common feature of all machine sizes. The machine concept also allows
the choice between clamping vice and table versions.

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MATERIAL REMOVAL RATE IN ALUMINUM

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SPINDLE POWER

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BLADE DIAMETER

TECHNICAL DATA AT A GLANCE // PBZ^® HD

Workpiece length	up to 1181 in
Profile cross section	up to 24 x 12 in (clamping vice version) up to 32 x 23 in (table version)
Axis travel X/Y/Z	variable / 59 / 39 in
Travel speed X/Y/Z	up to 2756 / 1575 / 1575 in/min
Spindle data	Power: up to 85 hp (S1) Speed: up to 30.000 rpm Torque: up to 23 ft-lb (S1)
Standard machine sizes	PBZ HD 400, PBZ HD 600 (other machine sizes on request)

Precise HPC/HSC profile machining with highest chip removal rates
Highly dynamic 5-axis machining of aluminum and steel
5-side complete machining of profiles and solid material
Interference-free machining over the entire workpiece length up to max. 1181 in

5-axis simultaneous machining
Optional solutions for automation
Best ergonomics
Integrated chip management over the entire machine length

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CLAMPING TECHNOLOGY PBZ HD // Additional features

In addition to the proven bavius clamping technology for the machines in the PBZ product line, the PBZ HD also offers further options for efficient workpiece clamping:

// Customer-specific clamping techniques with variable number of clamping vices or as a table version
// Very fast changing of large and long fixtures
// Optional dovetail clamping

Applications and highlights

Integrated washing nozzles to flush chips off the part and thus facilitate part removal and clamping.

Ergonomic design is a key feature of the PBZ HD profile machining center: the machine does not just offer
good ergonomics when loading and unloading workpieces, but is also very operator-friendly and provides a
very good view into the workzone.

Generously dimensioned chip conveyor system over the entire machine length ensures optimum chip management in your production.

PBZ HD application example: aluminum stringer (aerospace)

5-side complete machining of profiles and solid material up to a length of 30,000 mm

PBZ HD application example: aluminum floor beam (aerospace)

5-axis PBZ HD profile machining center for heavy-duty applications

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AUTOMATION

By calling on our large repertoire of automation possibilities and individual solutions for customer-specific needs, we provide you with professional and comprehensive advice. Our goal is to configure the best possible automation for your processes and additional productivity.

OPTIONS

Choosing from a large range of options, we configure your machining center individually for your specific requirements based on the components for your application.