5-axis high speed machining with high precision!Sophisticated high-performance (HSC) machining of solid materials and extrusions, especially for long aerospace structural parts.
High metal removal rates for machining aluminum billets and profiles. The robust machine design, particularly the stationary machining area, provides optimum efficiency and dynamic simultaneous 5-axis machining. The milling head and spindle combination specially designed for the PBZ HD profile machining center ensures reliable part quality and high accuracy.
The PBZ HD profile machining center has simultaneous 5-axis capability and enables precise machining without interference contours over the entire workpiece length. All six sides of the part are completely machined in just one clamping operation, including milling, sawing, drilling, tapping, and thread cutting. The raw material or the profile is positioned in the X axis for precise machining in the rigid stationary machining area.
In addition to the proven bavius clamping technology for PBZ machines, the PBZ HD offers further options for efficient workholding:
Customized clamping technology with variable number of vices or table version. Even large and long fixtures can be changed quickly. Optional dovetail workholding solutions are available.
The PBZ HD machine concept has an optimum ergonomic configuration. The 5-axis profile machining center offers both ergonomic access to the workpiece and a very good view into the compact workspace. The flexible machine concept also allows a choice between vices and tables.
Chip Removal Rate
PBZ HD 600, PBZ HD 800, PBZ HD 1600
max. 30 000 mm
max. 400 x 300 mm (clamping vice version) max. 800 x 550 mm (table version)
max. 31 250 / 1 500 / 1 000 mm
X/Y/Z travel speed
Power max. 80 kW (S1) speed max. 30 000 U/min Torque max. 36 Nm (S1)
Machining without workpiece interference across the entire workpiece length thanks to freely positionable vices or positionable machining table
Batch production: Production of entire part sets from one workpiece, thanks to vice displacement.
No special machine foundation is required.
Significantly shorter set-up times thanks to 6-sided complete machining in one clamping operation
Compact machine design with stationary working area for stable and precise machining operations
bavius is the standard in machining aerospace aluminum profiles!
PBZ HD The robust machine design, particularly the stationary machining area, provides optimum efficiency and dynamic simultaneous 5-axis machining.
Machining without workpiece interference across the entire workpiece length up to max. 30 000 mmthanks to freely positionable vices
Machining aluminum floor beam section (Aircraft)
Machining aluminum stringer (Aircraft)
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High-performance profile machining for demanding applications with high chip removal rates by combining speed and precision.
Our solution for maximum productivity and high precision machining:
Integrated automation and interlinking, standardised and customer-specific. We design the optimum automation solution to suit your specific needs. Cycle time and non-productive time are reduced. Continuous production capability – 24/7!
The bmh milling heads are specially designed for bavius machining centers and are exclusively developed and manufactured by bavius. The synergy between bavius machining centers and the bavius milling head is unique: The bmh ensures highly dynamic 5-axis machining combined with outstanding process reliability. Our milling head/spindle combination provides high cutting performance with excellent accuracy and surface qualities, even with extra-long tools or large angle heads.