CompactCell Horizontal machining center

High productivity in high speed milling of aluminum structure parts with a low chip to chip time. The pallet is accessible from all sides in setup position.

Your entry into the horizontal machining!

The key demand when producing large aluminum structural components is high-performance HSC machining. The horizontal high-performance spindle ensures exceptional cutting values and offers all the advantages of 5- axis simultaneous machining.

Compact

Three possible pallet sizes offers flexibility to suit to your application. The compact machine design requires no special foundation. The swivel function and shift unit of the space-saving pallet changer on the CompactCell allows pallets to be loaded and unloaded while production is in progress.

Ergonomic

Ergonomic machine design is important to us. The horizontal pallet makes loading parts easy for the operator and is easily automated.

8

l/min

Chip Removal Rate

80

kW

Spindle Power

30000

rpm

Spindle Speed

CompactCell 100
Technical Data

Standard size

CompactCell 100 l 200
CompactCell 100 l 400
CompactCell 100 l 600

Pallet length

2 000/4 000/6 000 mm

Pallet width

1 000 mm

X/Y/Z travel

max. 6 260 / 1 100 / 550 mm

X/Y/Z travel speed

60/40/60 m/min

Spindle data

Power max. 80 kW (S1)
speed max. 30 000 rpm
Torque 36 Nm (S1)

Axis acceleration

max. 5 m/s²

5-axis high-speed cutting of large structural parts

Horizontal machining for optimum chip management and disposal

Robust machine design; less floor space with no special foundation required

High productivity due to integrated pallet changer

Compact machine design, no special foundation required

Integrated pallet change with shuttle unit

bavius is the benchmark in the horizontal machining!

Applications and highlights

CompactCell 100

Horizontal use: A horizontal spindle arrangement ensures good chip management and removal.

CompactCell 100

HBZ CompactCell mit Paletten­auto­mation, integriertem Paletten­regal und Rüsts­tation für haupt­zeit­paralleles Rüsten

The swivel function and automation on rails of the space-saving pallet changer on the CompactCell allows pallets to be loaded and unloaded while production is in progress.

CompactCell 100

5-Achs Aluminium­be­arbei­tung mit der HBZ CompactCell. Optimales Späne- und Kühl­mittel­management dank horizontaler Bearbeitung

Machining aluminum rib (Aircraft)

CompactCell 100

Anwendungs­beispiel HBZ CompactCell: Aluminium Flügel­panel (Aerospace)

Machining wing rib (Aircraft)

CompactCell LinkUp

Anwendungs­beispiel HBZ CompactCell: Aluminium Rib (Aerospace)

CompactCell 100 with bavius LinkUp, interlinking of several machining centres with RGV and pallet racks

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CompactCell LinkUp

bavius increases your productivity and competitiveness by reducing non-productive times, cycle times and cost per piece! Flexible Manufacturing Systems (FMS) are an integral part of our product portfolio. Building on our many years of experience, we offer standardized as well as customized automation solutions.

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CompactCell

Ideal solution for aluminum aerospace parts up to 6 000 x 1 000 mm

  • High metal removal rates on aluminum workpieces with compact machine footprint
  • Powerful and dynamic 5-axis simultaneous machining
  • Excellent chip management and removal by horizontal machining
  • Reduced downtime due to the integrated pallet changer
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Pallet changing system

  • Ergonomic loading and unloading of parts
  • Easy implementation into a multi-pallet FMS (flexible manufacturing system)
  • High productivity
  • Engineered by bavius since 2010

bavius LinkUp®

Integrated automation and interlinking, standardised and customer-specific. We design the optimum automation solution to suit your specific needs. Cycle time and non-productive time are reduced. Continuous production capability – 24/7!

bavius milling head (bmh)

The bmh milling heads are specially designed for bavius machining centers and are exclusively developed and manufactured by bavius. The synergy between bavius machining centers and the bavius milling head is unique: The bmh ensures highly dynamic 5-axis machining combined with outstanding process reliability. Our milling head/spindle combination provides high cutting performance with excellent accuracy and surface qualities, even with extra-long tools or large angle heads.