AeroCell 160 horizontal machining center

Highest productivity in high speed milling of aluminum structure components with a low chip to chip time. The pallet is accessible from all sides in setup position.

High-speed milling

When producing large aluminum structural parts the AeroCell horizontal machining center ensures optimum results from start to finish. High chip removal rates are the result of a machine concept designed for high performance: the synergy between high travel speeds, accelerations, jerk values and high spindle power and speed.

Integrated pallet change

The swivel and rotation function of the space-saving pallet changer with two pallets on the AeroCell allows loading and unloading while production is in progress.
This proven bavius concept keeps non-productive time to a minimum!

Ergonomic and space-saving

Ergonomics is important to us: Setup of the AeroCell is made easier by the horizontal pallet position, which is easily accessible from all sides.

20

l/min

Chip Removal Rate

140

kW

Spindle Power

30000

rpm

Spindle Speed

Standard size

AeroCell 160 l 400

Pallet length

4 000 mm

Pallet width

1 600 mm

X/Y/Z travel

max. 4 400 / 1 700 / 850 mm

X/Y/Z travel speed

70/70/70 m/min

Spindle data

Power max. 140 kW (S1)
speed max. 30 000 rpm
Torque max. 85 Nm (S1)

Axis acceleration

max. 7 m/s²

5-axis high-speed cutting of large structural parts

Horizontal machining for optimum chip management and disposal

Robust machine design; less floor space with no special foundation required

High productivity due to integrated pallet changer

Siemens SINUMERIK ONE control with all its advantages like Digital Twin

5-sided machining in a single set-up

bavius is the benchmark in the horizontal machining!

Applications and highlights

AeroCell 160

Horizontal spindle arrangement ensures good chip management and removal.

AeroCell 160

The swivel and rotation function of the space-saving pallet changer with two pallets on the AeroCell allows loading and unloading while production is in progress.

AeroCell 160

AeroCell application example “Aluminum Bulkhead section“ (Aircraft)

AeroCell LinkUp

AeroCell 160 with bavius LinkUp. Linking of machines with RGV and pallet racks

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AeroCell 160
Exceed expectation

Power. Velocity. Automation. This horizontal machine AeroCell 160 brings new efficiency to your production.

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Unique dual pallet changing system

The new AeroCell® 160 allows for the setup of workpieces parallel to production. While machining on the first pallet, raw material is loaded on the second pallet. Advantage of this innovative dual pallet changing system: small footprint and higher productivity

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AeroCell® 160

State-of-the-art in horizontal machining: The aim of developing the AeroCell®160 was to create the best product in its class.

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AeroCell® 160

The AeroCell® 160 demonstrates remarkable performance and sets new standards in machining aluminum workpieces up to 1 600 x 4 000 mm.

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AeroCell® 160

A big step forward in productivity with a small footprint: AeroCell® 160 is the result of more than 15 years of experience in 5-axis horizontal machining centers.
With its high dynamics and rigidity, the AeroCell® 160 exceeds expectation in 5-axis machining

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AeroCell® 160

The AeroCell® 160 during the machining of the bulkhead section of an aircraft. Our 5-axis horizontal machining of aluminum workpieces up to 1600 x 4000 mm sets new standards and will exceed your expectation.

bavius LinkUp®

Integrated automation and interlinking, standardised and customer-specific. We design the optimum automation solution to suit your specific needs. Cycle time and non-productive time are reduced. Continuous production capability – 24/7!

bavius milling head (bmh)

The bmh milling heads are specially designed for bavius machining centers and are exclusively developed and manufactured by bavius. The synergy between bavius machining centers and the bavius milling head is unique: The bmh ensures highly dynamic 5-axis machining combined with outstanding process reliability. Our milling head/spindle combination provides high cutting performance with excellent accuracy and surface qualities, even with extra-long tools or large angle heads.